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11 Sep 2010

Oxygen Sensor Hints and Tips

There are a number of precautions that can be taken to ensure the oxygen sensors are not damaged or subjected to contamination.

Do:

  • Do support the wiring to ensure it does not come in contact with the hot exhaust system. Allow some slack for engine movement during acceleration.
  • Do use an oxygen sensor socket to remove and refit the sensor.
  • Do use only sensor safe anti-seize compounds and sealants.
 Bosch - oxygen sensors

Do Not:

  • Do not use sensors with leaded fuels or lead substitutes.
  • Do not use silicone based sealants during engine repair or assembly.
  • Do not paint sensors or the associated wiring.
  • Do not clean oxygen sensors.
  • Do not cut and join the sensor cables with standard butt connectors. Only use the special Bosch Joiners. The wiring must breath.
  • Do not solder the wiring as this prevents the flow of reference air to the sensor.
  • Do not use high pressure cleaners on the sensor and /or wiring.
  • Do not hose down a hot sensor.
  • Do not use any contact cleaner or sealants in the connector
  • Do not allow excessive water in the exhaust system ( blown head gasket) can fracture the sensor.


 

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